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Advantages of the pre-treatment process of the workpiece to be painted by dipping the tank

Spraying is an important surface coating process, which is widely used in automotive, aviation, construction and other fields. In order to ensure the spraying effect and the quality of the coating, the workpiece to be sprayed needs to undergo a dip-tank pre-treatment process before it is sprayed. In this paper, we will introduce the role and advantages of the pre-treatment process for the workpiece to be painted.


Advantages of the pre-treatment process of the workpiece to be painted by dipping the tank


The role of the pre-treatment process before dipping the workpiece to be painted


1. Cleaning and removal of dirt


The workpiece to be sprayed in the production, transportation, storage and other processes will be stained with various kinds of dirt, such as oil, dust, release agent, etc., these dirt will affect the adhesion of spraying and the quality of the coating. Dip tank pretreatment process can clean and remove the dirt on the surface of the workpiece to be sprayed and improve the quality of spraying.


2. Removal of oxide and rust


The workpiece to be coated will form oxide or rust layer due to oxidation or rust during long-term storage or use, and these substances will make the adhesion of the sprayed coating and the workpiece become poor, and even lead to the peeling of the coating. Dip tank pretreatment process can remove oxidation and rust, and improve the adhesion of the sprayed coating to the workpiece and the quality of the coating.


3. Surface roughness adjustment


The roughness of the surface of the workpiece to be coated affects the adhesion of the coating and the thickness of the coating, and an excessively coarse or fine surface will lead to a decrease in the quality of the coating. The surface roughness of the workpiece to be coated can be adjusted by the pre-treatment process of dipping tank, so that the adhesion of the coating is better and the thickness of the coating is more uniform.


4. Removal of residual surface treatment agent


In the production process of the workpiece to be sprayed, it is often necessary to carry out surface treatment, such as pickling, phosphating and other processes, these processes will leave some surface treatment agents, such as acid, phosphate, etc., these residues will affect the adhesion and quality of the coating. Dip tank pre-treatment process can remove these residual surface treatment agents and improve the quality of the coating.


5. Improve the corrosion resistance of the coating


The workpiece to be sprayed in the dip tank pretreatment process, often rust removal, phosphating and other processes, these processes can increase the surface corrosion resistance of the workpiece, thereby improving the corrosion resistance of the coating.


Advantages of the pre-treatment process of the workpiece to be painted by dipping the tank


6. Improve the adhesion of the coating


The workpiece to be coated in the dip tank pretreatment process can remove the surface oxidation, dirt, oil, etc., and trim the surface roughness to improve the adhesion of the coating. In addition, the dip tank pretreatment process is often chemical pretreatment, such as passivation, phosphating and other processes, these chemical pretreatment can increase the chemical bond between the coating and the substrate, improve the adhesion of the coating.


7. Improve the appearance quality of the coating


The workpiece to be coated is often subjected to surface cleaning, oxide removal, surface roughness trimming and other processes in the dip tank pretreatment process, which can make the appearance of the coating more flat, smooth and beautiful.


8. Extend the service life of the coating


The workpiece to be sprayed can remove the dirt, oxide, rust and other substances on the surface, trim the surface roughness and increase the chemical bond between the coating and the substrate in the pre-treatment process of dipping tank, so as to improve the adhesion, corrosion resistance and wear resistance of the coating and prolong the service life of the coating.


Conclusion


To sum up, the pre-treatment process of dipping tank of the workpiece to be sprayed has the functions of cleaning and removing dirt, removing oxidation and rust, trimming surface roughness, removing residual surface treatment agent, etc., and at the same time, it can improve the corrosion resistance, adhesion, appearance quality and service life of the coating. Therefore, the dip tank pre-treatment process is very necessary to ensure the quality and service life of the coating before spraying.


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