In the industrial field, powder spraying is a widely used surface coating technology. Among them, soaking and electrostatic types are two common spraying methods.
This article will deeply explore the
principles and operation steps of these two methods to help understand and
choose processes applicable to different needs.
Plastic spraying is a spray method that is
completely immersed in the liquid powder and then cured by baking.
principle:
1. The workpiece is prepared, which usually
includes cleaning and surface treatment to ensure that the powder attachment is
firm.
2. The liquid powder is usually plastic
powder with granularity, which may contain pigments and auxiliary agents.
3. The workpiece is hung on a fixed rack,
and then is completely immersed in the liquid powder to ensure that the coating
is evenly covered with the surface.
4. After the immersion is completed, the
workpiece is improved, and the excess powder is removed by vibration or air
spraying to keep the coating evenly.
5. Finally, the workpiece is baked through
the baking room to quickly solidify the liquid powder to form a solid coating.
1. Prepare workpieces: cleaning and surface
treatment workpieces to ensure clean and smooth surfaces and help the adhesion
of coating.
2. Placing process: Hang the workpiece on a
fixed frame, completely immerse in the liquid powder to ensure that the coating
is evenly attached to the surface of the workpiece.
3. Vibration or air get rid of excess
powder: raise the workpiece, and get rid of the excess powder from the surface
through vibration or air injection to ensure evenly coating.
4. Baking: Send the coating workpiece into
the baking room for baking to quickly solidify the powder and form a solid
surface coating.
Static spraying is a spraying method that
uses the charge effect to make the powder more easily attached to the surface
of the workpiece.
principle:
1. Through a special electrostatic spraying
gun, the powder is charged and becomes a positive charge.
2. The workpiece is grounded and becomes a
negative charge.
3. Due to the attraction of charge, the
charged powder particles quickly adsorb on the surface of the workpiece to form
uniform coating.
4. Excess powder recovered by filtering
system.
1. Preparation workpiece: cleaning and
surface treatment to ensure that the surface is suitable for coating attachment.
2. Powder spraying: Use electrostatic spray
guns to spray the charged powder evenly on the surface of the workpiece.
3. charge attraction: Due to the attraction
of charge, the powder particles quickly adsorb on the surface of the workpiece
to form coatings.
4. Baking: Send the coating workpiece into
the baking room for baking to quickly solidify the powder and form a solid
surface coating.
Through in -depth understanding of the
principles and steps of immersion and electrostatic spraying, manufacturers can
better choose technologies applicable to their production needs and ensure high
-efficiency and high -quality surface coating.